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Manufacturing · Metalwork & welding

Steel quoted, fabbed, delivered — owner-readable.

UK metal fab + welding — structural, bespoke, balustrade — material costing, weld certs, ISO 9001 awareness.

Structural · bespoke · architectural
Quality-system aware
Owner-led shops
Material waste, year one
Metalwork Structural · bespoke · architecturalISO 9001 Quality-system aware5-25 staff Owner-led shops−22% Material waste, year one
The metalwork & welding stack

Six instruments, calibrated.

UK metal fab and welding — structural, bespoke, balustrade — material costing, weld certifications, ISO 9001-aware build. Owner-readable margin per job, audit-ready paperwork.

01 · Material costing

Per-job margin from steel-mill ticket to invoice.

Steel and consumable costs tracked at the bar, not the spreadsheet. Per-job margin live, supplier price changes flagged before the quote ages.

  • Live steel & consumable rates
  • Per-job margin on screen
  • Supplier price-change alerts
  • Xero & Sage sync
02 · Weld certifications

Welder, procedure, joint — traceable.

WPS / PQR records linked to the welder, the joint, and the heat number. Traceability in seconds, not a panicked Friday afternoon when the inspector calls.

  • WPS / PQR record library
  • Per-joint welder & heat-no
  • Auto-generated weld maps
  • Inspector-ready exports
03 · ISO 9001 quality docs

Procedures, NCRs, audit trail — in one place.

Quality manual, work instructions, non-conformance reports, calibration records — owned, indexed, audit-ready. ISO surveillance audits stop being a fortnight of paperwork.

  • Procedure & SOP library
  • NCR & CAPA tracking
  • Calibration & equipment log
  • ISO 9001 audit pack
04 · Project schedule

Bay by bay, drawing rev to delivery date.

Each project sequenced across cutting, fab, weld, finish, delivery. Drawing revisions pushed to the right bay, dependencies visible, slip flagged early.

  • Per-bay sequencing
  • Drawing-rev distribution
  • Dependency & slip alerts
  • Foreman live view
05 · Customer comms

One thread per project, sign-offs timestamped.

Drawing approvals, RFIs, site visits, snags — pulled into one project thread. The site engineer, the office, and the foreman looking at the same record.

  • Project thread + RFIs
  • Drawing-approval workflow
  • Site-visit & snag log
  • Branded customer portal
06 · BrainBase

Joint details, weld procs, supplier specs — searchable.

Past WPS / PQR, joint libraries, finishing specs, mill certs, structural calcs — indexed and searchable from the bench or the office. The shop's metal-knowledge, captured.

  • WPS / PQR archive
  • Joint & finish library
  • Mill cert & datasheet store
  • AI-assisted retrieval
Sample engagement

The twelve-welder fab shop that cut audit time forty percent.

Twelve welders. Three projects in flight. WPS records in a binder, NCRs on Post-its.

A twelve-welder structural fab shop ran ISO 9001 on paper — WPS in a ring binder, NCRs on Post-its on the foreman's wall, calibration records in a drawer. Three-week build: WPS / PQR library linked to per-joint welder and heat-number, NCR / CAPA workflow on the foreman's tablet, calibration log auto-prompted. Six months in: material waste down twenty-two percent, ISO surveillance audit time down forty percent, two near-miss inspector findings closed before the audit started.

How we measure: Material waste tracked as kg of off-cut and reject vs kg of bar in over rolling 90-day windows; audit time measured as auditor on-site hours plus pre-audit prep hours, before vs after; near-miss findings reconciled against the auditor's prior-year report.

−22%material waste
−40%ISO audit time
100%WPS-to-joint traceability
Adjacent industries

Different shape of the same problem.

If your work isn't exactly this, the nearest sectors share the rhythm. Or browse every industry we build for.

Open the workshop.

Bring a recent project, a WPS, and the last NCR. We diagnose from the numbers.